Skip to main content

Enterprise Digital Transformation, Technology & AI Expertise

Case Study: Medical Device Vision System - MES Integration

Submitted by Craig on

A leading dental manufacturer invested $25,000 in an AI vision system POC to automate FDA-required date stamp verification, aiming to eliminate costly dual signatures consuming 2 hours daily. Despite achieving zero false positives in laboratory conditions, excessive false negatives from lighting variations and magnification challenges made production deployment unfeasible. Rather than pursuing a costly pilot, the team implemented a human-centered Andon cord solution. This intelligent failure prevented $150,000+ in pilot investment while delivering strategic learning and faster operational improvements. Sometimes people remain the optimal answer.